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ESP Upgrade

Solutions for ESP upgrade

If your Electrostatic Precipitator (ESP) is underperforming, consider these upgrades to enhance efficiency, reliability, and compliance.

Enhance ESP performance to address:

  • Aging equipment
  • Increased production demands
  • Stricter pollution control regulations

Pipe & Spike Emitting Electrodes

Upgrade to Ionfiltra’s latest Pipe & Spike Emitting Electrodes for robust, high-performance operation.

Features:

  • Never snaps; tips remain clean as they’re positioned away from the pipe.
  • Flexible to expand and vibrate at one end, improving rapping efficiency.
  • Customizable design for any frame or make, with sharp nails that maximize corona generation.
  • Optimized corona density through precise nail welding for improved field strength.
  • Corona generates at lower voltage, allowing for higher power efficiency.

Spiral Electrodes

Ionfiltra’s new Spiral Electrodes are designed for enhanced performance in ESPs.

Key Features:

  • Smooth surface finish without scaling.
  • Durable hook attachments for strong grip without weakening.
  • High-quality raw materials, tailored for specific applications.
  • Uniform alignment with free expansion allowance.
  • Strong high-voltage connectivity and tension support up to 20 kg.

Technical Specifications:

  • Material: SS 316L
  • Wire Diameter: 2.7 mm
  • Available Turns: 19, 24, 26, 36, 52

 

Voltage Transmitter VT963 Rugged, Robust & Dynamic – Just What You Need!

The VT963 Voltage Transmitter is engineered for precise monitoring of medium and high voltage distribution systems and demanding environments like Electrostatic Precipitators (ESP). With its ability to handle DC voltages up to 100kV, the VT963 delivers reliable measurements, utilizing a 0-20 milliamp proportional current output. Unlike standard voltage dividers, it boasts near-infinite input impedance, maintaining high charge levels in ESPs for optimal performance and minimizing back corona effects.

Key Features

  • High Speed Response for real-time transient monitoring
  • Rugged Design for harsh industrial conditions
  • High Voltage Shield for superior noise immunity
  • Low Bleed Current for enhanced measurement
  • Two-Wire Current Transmitter for easy installation

Insulators for ESP Better Performance & Longer Life!

Our specialized ESP Insulators are engineered to excel in harsh electrostatic precipitator environments, ensuring superior performance and durability. Designed to withstand challenging conditions, they offer:

Key Benefits ​

  • Exceptional Mechanical Strength: Up to four times stronger than electrical porcelain at all operating temperatures.
  • Superior Electrical Resistance: Maintains excellent resistance properties across a wide temperature range.
  • Outstanding Chemical & Abrasion Resistance: Harder than most metals and resistant to acids and reactive particulates, ensuring longer service life.
  • Discharge Electrode Support Insulators
  • Discharge Electrode Rapping Insulators
  • Feed-Through Insulators for power supply to discharge electrodes
  • Anti-Sway Insulators for discharge electrodes

Enhance ESP Efficiency with Targeted Upgrades

Turning Vanes Installation

Ionfiltra provides design and installation of Turning Vanes (Gas Distribution Vanes) in the ESP’s inlet duct.

Benefits:

  • Corrects gas direction into the ESP
  • Reduces frictional losses
  • Increases ESP efficiency

Gas Distribution Screens

Optimize your ESP with Ionfiltra’s custom-designed Gas Distribution Screens.

Advantages:

  • Reduces turbulence and high inlet velocity
  • Enhances ESP performance for dust-laden gas

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Customization Options

We offer bespoke solutions tailored to your specific needs, whether for extreme temperatures, corrosive environments, or high-pressure systems. Our Products can be customized with various sealing arrangements, actuation methods, and materials to meet your application’s unique requirements.

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Established in 2001, Ionfiltra rapidly gained prominence in the energy and environmental sectors, focusing on air pollution control. With 20 years of experience, Ionfiltra regulates solid and gaseous discharges, partnering with tech firms for comprehensive solutions. Their equipment selection balances Capital and Operational Expenditure for optimal results.

Contact Us
Ionisation Filtration Industries Pvt. Ltd. 6 Bandal Capital, Bhusari Colony, Near PMT Depot, Paud Road, Pune 411038, India

PAN: AABCB6064D
GST: 27AABCB6064D1ZY
CIN: U29299PN2001PTC016218
Call: +91 20 25280190 / 25282185
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